Product Description
SOFTWARE FEATURES: - (1) Weld Penetration:
(a) Penetration depth & percentage (b) Leg
measurement
(c) Throat measurement (d) Thickness
measurement
(e) Can set tolerances for each parameters. (f)
Can feed sample information in Report. (g) Automatic pass/fail status identification
based on observed value and tolerances. (2) Calibration: This tool is used for calibrating
through calibration scale. (3) Dimensional Measurement:
(a) Line (b) Length (Linear, Horizontal, Vertical)
(c) Angle (two-line angle, three-line angle) (d)
Distance (two point)
(e) Radius (three point) (f) Diameter (three
point)
(4) Report:
(a) PDF & M.S. Excel
(b) Printout with Processed imaged and results.
Digital Control & ProgrammabilityThe included digital control panel allows users to program and store a variety of welding parameters for efficient operation and repeatable quality. It simplifies the overall management process while maximizing the systems adaptability across diverse welding environments.
Enhanced Safety & DurabilityBuilt with essential safety features such as overload protection and an emergency stop button, our systems ensure operator safety during high-demand workloads. The sturdy stainless steel build with powder coating delivers lasting durability even in harsh industrial conditions.
Versatile Applications & CustomizationDesigned for industrial welding operations, the system seamlessly accommodates applications requiring controlled weld penetration. Custom material choices and adjustable current settings guarantee suitability for specific industry requirements and welding tasks.
FAQs of Weld penetration systems:
Q: How does the real-time weld penetration monitoring work in this system?
A: Real-time weld penetration monitoring uses integrated sensors and the digital control panel to continuously assess and display the depth and consistency of each weld, providing immediate feedback and ensuring optimal quality for every weld joint.
Q: What is the process for adjusting welding parameters on the digital control panel?
A: To adjust welding parameters, users access the programmable digital control panel, select the desired program, and input changes such as current, voltage, or penetration depth. The easy-to-use interface ensures quick updates and consistent application of settings.
Q: Where can these weld penetration systems be installed and utilized?
A: These systems are designed for installation in industrial settings such as manufacturing plants, fabrication workshops, and other facilities where controlled weld penetration is required. Their robust design and cooling system make them suitable for a variety of local environments across India.
Q: What benefits do automatic weld penetration systems offer over manual methods?
A: Automatic systems provide precise control, consistent weld quality, reduced operator fatigue, and enhanced safety. Real-time monitoring and programmable settings eliminate guesswork, resulting in higher productivity and fewer welding defects.
Q: When should the adjustable welding current feature be used?
A: The adjustable welding current feature should be used when different materials or weld thicknesses demand customized energy input. This adaptability ensures optimal penetration and quality, regardless of the specifics of the welding task.
Q: What safety features are included in the system to protect users?
A: The system incorporates overload protection to prevent electrical faults and an emergency stop button that allows immediate shutdown, minimizing risks during unexpected issues or emergencies.
Q: How does the air-cooled system contribute to operational efficiency?
A: The air-cooled design ensures the equipment maintains optimal operating temperatures without the need for complex cooling infrastructure. This makes it maintenance-friendly and efficient in a wide range of industrial environments.